Motor Controls and HIL Simulation Specialist

DESCRIPTION

We are looking for a talented Engineering Specialist to join our team specialising in Motor Controls Specialist for Cummins Drivetrain & Braking Systems in Milton Keynes, Cwmbran or Daventry , United Kingdom.

This role involves developing, implementing, and validating advanced control strategies for electric brake and steering systems, ensuring robust performance across a range of operating conditions. It requires up to 25-30% of domestic and international travel frequency.

In this role, you will make an impact in the following ways

• Innovative Control Systems: Leading the design and development of advanced motor and inverter control algorithms, including Field-Oriented Control (FOC), Direct Torque Control (DTC), and sensorless control techniques. Optimising system performance and precision with expertly written control logic and algorithms.
• Simulation and Validation: Creating and refining mathematical models using simulation tools to ensure robust and reliable control strategies.
• Embedded Software: Integrate embedded control software with HIL systems for closed-loop testing and fault injection analysis.
• Testing and Validation: Develop and maintain HIL simulation environments using platforms such as dSPACE, NI VeriStand, or Speedgoat for real-time validation of control software. Analyze simulation and test data to optimize control performance and ensure compliance with system-level specifications. Support automated testing and regression analysis through scripting and toolchain development.
• Safety Compliance: Contributing to the overall reliability and safety of products by ensuring software and systems meet safety standards like ISO 26262.
• Cross Functional Collaboration: Ensuring comprehensive system requirements and functionality through close collaboration with electronics, mechatronics, mechanical, and safety teams.
• Technical Problem-Solving: Maintaining system reliability and efficiency by diagnosing and resolving electro-mechanical, electrical/electronics, and electro-pneumatic system issues.
• Documentation and Knowledge Transfer: Supporting knowledge transfer and continuous improvement within the team by creating detailed technical documentation and mentoring less-experienced engineers.

RESPONSIBILITIES

To be successful in this role you will need the following

• Strong Technical Expertise: Deep knowledge of motor control theory, inverter topologies, and power electronics, especially for PMSM, BLDC, and induction motors.
• Advanced Tool Proficiency: Hands-on experience with MATLAB/Simulink, C/C++, embedded software development, and HIL platforms like dSPACE or NI VeriStand.
• Analytical and Problem-Solving Skills: Ability to interpret simulation/test data, debug complex systems, and optimize control strategies for performance and reliability.
• Collaborative Mindset: Effective communication and teamwork skills to work across disciplines, define system requirements, and lead validation efforts.

QUALIFICATIONS

Education/ Experience

• Bachelors or Masters degree in electrical engineering, Mechatronics, or related field.
• Proven expertise in motor control theory, inverter topologies, and power electronics.
• Extensive experience in developing and tuning control algorithms for PMSM, BLDC, and induction motors.
• Prior experience in developing electric power steering systems and/or electric brake systems.
• Proficiency in MATLAB/Simulink, C/C++, and embedded software development.
• Experience in Vehicle Dynamics and Motion Controls is plus.
• Hands-on experience with HIL platforms and real-time simulation tools.
• Strong analytical, debugging, and communication skills.

100% On-Site No